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Changzhou reducer working principle and common troubleshooting
Release time:
2023/09/13
Changzhou ReducerGenerally used for low-speed and high-torque transmission equipment, the electric motor, internal combustion engine or other high-speed running power through the gear on the input shaft of the reducer meshing with the large gear on the output shaft to achieve the purpose of deceleration, ordinary reducer There will also be several pairs of gears with the same principle to achieve the ideal deceleration effect. The ratio of the number of teeth of the large and small gears is the transmission ratio. The working principle and common troubleshooting methods of Changzhou reducer are as follows:
1. working principle
Changzhou reducer through gear transmission to achieve speed ratio conversion, large gear drive small gear to achieve speed reduction and torque increase, widely used in wind power, construction machinery and other fields.
2. Troubleshooting
1. Abnormal sound
Possible causes: gear wear, bearing damage, etc.
Investigation method: judge the sound position, disassemble and check the damaged parts.
2. Heat engine and high temperature
Possible causes: insufficient lubrication, poor ventilation, etc. lead to overheating.
Investigation method: check the oil quantity and observe the ventilation condition.
3. Oil leakage
Possible causes: seal damage, loose connection, grease aging, etc.
Inspection method: check the seal, tighten the connection and replace the grease.
4. Gear chipping
Possible causes: overload use, material quality problems, etc.
Troubleshooting method: check the workload and replace the gear.
5. Unstable operation
Possible causes: foundation off-level, inaccurate positioning, etc.
Troubleshooting method: re-calibrate the flatness and check the positioning.
6. Transmission ratio is not allowed
Possible reasons: gear design and manufacturing is not allowed.
troubleshooting method: redesign and manufacture of gear.
Do regular maintenance and maintenance, or contact the manufacturer for help, you can avoid and solve the reducer failure.
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